Skip to main content
FP Trinity
Robotic Welding & Automation Solutions
Robotic Systems

Robotic Welding & Automation Solutions

Feather Pulse Robot Laser Welding Workstation Solution-Your One-Stop Solution Expert

Contact us for pricing
Request a Quote

Description

Feather Pulse Robot Laser Welding Workstation Solution-Your One-Stop Solution Expert Precision: 0.02mm micro-welding (≈red blood cell width)Speed: 200 welds/minute (vs. human max 20/min)Endurance: 24/7 operation (human efficiency ↓42% after 8hrs) <3μm process variation over 10 years (300x human stability) Zero-defect million-weld certification (NASA standard) Micro-scale: Chip wire bonding (300μm pads)Macro-scale: Shipyard 200m cluster weldingAI evolution: Real-time adjustment of 500+ parameters Hazard zones: Nuclear/Deep-sea/Vacuum Materials: Titanium alloys, Cu-Al hybrids, 0.1mm thin sheets Complex paths: 6-axis 3D curves (error <±0.05mm) Spot weldingArc welding (MIG/MAG/TIG)Laser weldingGas-gas arc welding (GTAW)Resistance welding Automobile manufacturing Electronic equipment Aerospace Aerospace Heavy machinery Medical equipment Multi-material compatibility Complex trajectory welding Online deviation correction Cluster collaboration High integration Easy to use Module design Easy maintenance Precise wire feeding Non-stick wire Stable output Beautiful workmanship Smart welding Professional application Safe and reliable Dynamic detection Black hole of labor cost – welders account for 32% of the cost of the production line Skilled welders have high monthly salary and high annual turnover rateEach equipment needs to be equipped with multiple welders, and the annual labor expenditure is highThe training cycle for new employees is long, and the trial and error cost is high Quality fluctuations are like a roller coaster – the difference in yield rate is as high as ±25% The fluctuation of manual welding speed leads to uneven heat input, and the deformation rate is >8% The missed detection rate of naked eye inspection is >12%, and the rework cost accounts for 15%-20% of the total project cost The pain of flexible production – model change time = 6 times of robot Switching to a new model on the production line requires resetting the fixtures, which takes a long timeThe average preparation cost of multi-variety and small batch orders increasesComplex workpieces require customized special welding guns, and the development cycle is long Invisible waste eats up profits – high material loss rate Uneven manual wire filling speed leads to excessive use of welding materials and high waste rateArc deviation causes repair welding and increases argon consumptionSpatter residue makes grinding take up 40% of the total welding time Safety compliance minefield – high accident rate High incidence of occupational eye diseases caused by strong light radiation Excessive concentration of smoke particles, high annual power consumption of dust removal equipment /li> EU CE certification requires full traceability of welding parameters, manual recording error rate>19% Why the choices of the world’s top 500 manufacturers are highly consistent? Labor costs reduced by 72% 1 robot = 4 welders x 3 years Quality jumps to 99.5% yield rate Data-driven welding science Flexible productivity revolution Complete production line changeover in 5 minutes Labor costs reduced by 72% 1 robot = 4 welders x 3 years Quality jumps to 99.5% yield rate Data-driven welding science Flexible productivity revolution Complete production line changeover in 5 minutes Fill out the form below, and our team will assist you within 2 hours! Address: 68 Gongye South Road, Jinan, Shandong, China, 250000 Telephone: +8618888300248 Email: info@432.design Fill out the form below, and our team will assist you within 2 hours! Our team is ready to support your needs and answer any questions you have. Feather Pulse GROUP LIMITED founded 2014, leads in laser tech. Core values: Quality, Passion, Openness, Persistence. Innovating, serving, socially responsible. Vision: Leading laser innovators. Strategy: Innovation, market expansion, customer focus, talent development, social responsibility. Awards: CE, RoSH, ISO, FDA, SGS. Copyright © 2025 Featherpulse GROUP LIMITED

Specifications

SpecificationValue
3-Year Cost (Manual Welding ⚠️)$538K (labor + rework)
3-Year Cost (Robotic Welding ✅)$206K (system + maintenance)
Output (Manual Welding ⚠️)1,200 welds/day (±35%)
Output (Robotic Welding ✅)2,400 welds/hr (±1.2%)
Defect Rate (Manual Welding ⚠️)4.7% (night shifts ↑47%)
Defect Rate (Robotic Welding ✅)0.5% (laser-tracked)
Changeover (Manual Welding ⚠️)2+ hrs (custom fixtures)
Changeover (Robotic Welding ✅)5 min (3D vision programming)
Material Waste (Manual Welding ⚠️)18% wire / 35% gas loss
Material Waste (Robotic Welding ✅)1.3% wire / ↑92% gas utilization
Safety (Manual Welding ⚠️)0.27‰ injury rate
Safety (Robotic Welding ✅)ISO 10218 compliant
ROI Timeline (Manual Welding ⚠️)N/A (depreciating skill)
ROI Timeline (Robotic Welding ✅)8-14 months

Related Products

Robot Mock-Up
Robotic Systems

Robotic Laser Welding Machine – Fast, Strong, and Perfect for Heavy Industry

Fast and Precise: High-speed welding with ±0.05mm accuracy for smooth results. Long Arm Reach: 2-meter arm handles large and distant parts with ease. Fully Automated: Smart sensors and 6-axis control make welding simple and efficient.

3D Robot Cutting Machine Solutions
Robotic Systems

3D Robot Cutting Machine Solutions

robotic laser cutter for fast, precise 3D metal cutting. High efficiency, flexible automation, perfect for industry.

Request a QuoteView Details →
Feather Pulse Grinding & Polishing Automation Solution
Robotic Systems

Feather Pulse Grinding & Polishing Automation Solution

Feather Pulse has designed an automated solution specifically for grinding and polishing ferrous metals. Featuring a stream lined design with a high-rigidity lightweight structure and a high performance drive system, they achieve exceptional speed and precision. The integration of premium hardware components and unparaleled cost effectiveness delivers stable,efficient, and reliable operation.

Request a QuoteView Details →
Handling & Palletizing
Robotic Systems

Handling & Palletizing

Box Weight ≤ 100kgWorking Cycle ≥ 500 boxes/hourThe workstation is easy to operate. The operator only needs to press the appointment button and change the pallet.The workstation supports quick switching of product batches on the touch screen, which is simple and easy to operate.The status of each sensor in the workstation system is fed back in real time, and the cause of the system failure can be quickly found.

Request a QuoteView Details →